Powerful ERP Software for Plastics & Rubber Manufacturers
IQMS Understands Our Specific Plastics Processes Inside and Out
With decades of industry experience behind its powerful plastics ERP software solution, IQMS understands the unique challenges plastics manufacturers face daily. From fluctuating raw material prices to family tooling needs and multiple UOM conversions to special inventory consumption requirements, thousands of plastics manufacturing and processing plants around the globe have discovered solutions and achieved greater profitability with IQMS. From injection molding and extrusion to compounding and thermoforming, IQMS’ industry-specific, plastics ERP software addresses our demanding standards for on-time delivery, order accuracy, quality and pricing.
Plastics ERP Software that Thoroughly Understands Our Industry
We did not settle for the cookie cutter approach – and selected a software designed specifically with plastics manufacturers in mind. Through its active membership in SPI, SPE and MAPP, IQMS stays current with the latest plastics issues and constantly enhances its its plastics ERP software functionality to further streamline processes for lean manufacturing. With its roots in plastics manufacturing, IQMS provides a host of powerful, industry-specific features designed to address your unique needs , including:
IQMS provides a host of powerful features designed to address the unique needs of plastics processors, including:
RealTime™ Production Monitoring System. Automatically track data directly from work centers and update production schedules and inventory instantaneously. All our injection molding machines are wirelesss connected with the System.
Multi-Level Bills of Manufacture (BOM). Pre-defined for use with tool and die-based plastics manufacturing, IQMS’ multi-level BOMs reflect critical interdependencies.
Drag-and-Drop Graphical Scheduling Tool. Instantly ensure optimal resource planning throughout the supply chain by viewing the entire production schedule and variables that affect capacity.
Multi-Tool & Family Tool Functionality. Family tools are easily handled and the system is designed to understand multiple part numbers within the same physical tool.
Regrind Usage & Consumption Features. Add and consume raw materials that are not apart of the master inventory. Functionality including tracking scrap rates, regrind usage, parison/flash and runner/sprue options for material consumption.
Industry Specific Bills of Manufacture (BOM). Pre-defined BOMs meet the unique needs of injection molders. Changes are being tracked and documentation can be attached.
Introduction to 5S
5S is workplace management where the work area and workplace are organized and ritualized to minimize the loss of time and the use of movement.
Originally part of Lean manufacturing philosophy (also known as the Toyota Production System), its principles for eliminating wasted time and unnecessary motion are universally applicable to everyone and every business.
5S is much more than ‘a place for everything and everything in its place’.
5S comprises five principles to make people highly efficient and effective in their doing work.
1. Sort Keep near you only what you regularly use
2. Straighten Find exactly what you need to use in less than 30 seconds
3. Shine Have your workplace and equipment ready for immediate use
4. Standardize Everyone does each job in the same way and is challenged to improve it
5. Sustain Everyone does their part to foster a safe, efficient and effective workplace
5S is to there to help you do masterly work. Its purpose is to help people do perfect work every time. 5S is really about:
1. Preventing mistakes that ruin a job and makes scrap and rework
2. Making sure equipment is reliable and works properly to make a perfect item every time
3. Removing and preventing useless variation in work activities and machine performance
4. Delivering exact quality products and service ever more quickly
5. Keeping people and plant safe from hazards and harm